What materials are best for conveyor crossovers?

We are multi-material fabricators offering crossover solutions in Mild Steel, Aluminium and Stainless Steel. Finishes can include galvanisation, powder coating, bead blasting and others. If you’re unsure about what you need, then our team of experts are here to help.

Do your crossovers meet safety and quality standards?

Yes, all our structural steelwork is manufactured to BS EN 1090 and is fully compliant with UK safety standards for working at height and access solutions. This includes integrated handrails, non-slip treads, and kick plates as standard..

Can you design a crossover for very tall or wide conveyors?

Absolutely. We provide bespoke engineering to accommodate any height or span. Whether you need a simple overpass for a low-level belt or a complex bridge over multiple stacked conveyor lines, our in-house CAD specialists design for your specific vertical and horizontal clearances and all of our designs are supported by structural calculations.

How do crossovers protect my products?

Beyond protecting workers, crossovers protect your goods. We can incorporate solid decking or debris shields beneath the walkway, and kick plates are specified as standard to prevent anything from falling onto the production line. To complement this, we also have a range of conveyor guards and protective railings that can work alongside our conveyor crossover designs.

What is the installation process for an active site?

We understand that you cannot always stop your production lines. Our team conducts comprehensive site surveys to ensure a "first-time fit," and we perform as much fabrication as possible off-site. This allows our CSCS-accredited installation team to fit the crossover quickly during scheduled "shutdown" windows or low-traffic periods.

Conveyor Crossovers

Industrial conveyor crossover and step-over bridges for safe and efficient operations

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What are Conveyor Crossovers?

Industrial conveyor crossovers, sometimes known as step-overs, are elevated access platforms designed to allow safe and efficient movement of personnel over conveyor systems or hazards within factories, warehouses and processing environments. Rather than navigating around busy conveyor lines, crossovers provide a direct, secure route that helps maintain productivity while reducing disruption to operations. These structures are essential for improving workflow, enhancing site safety, and ensuring compliance with health and safety regulations in fast-paced industrial environments.

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Projects delivered in 2025

Fitted to Your Conveyor Layout

At Tadweld, industrial conveyor crossovers are expertly engineered for durability, stability, and long-term performance. Each system is tailored to suit your specific conveyor layout, incorporating features such as anti-slip steps, handrails, and robust steel construction to ensure maximum safety. Whether used in manufacturing, logistics, or processing facilities, Tadweld crossover solutions help streamline operations, minimise downtime, and create a safer working environment without the need for major structural changes.

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Key Benefits

Every Tadweld product adheres to exacting standards, below are some this products key features

SIMPLE MOVEMENT & ACCESS

Our crossovers provide the most direct and intuitive routes through your facility, reducing travel time, improving safety and streamlining emergency evacuation paths.

PRODUCT & OPERATOR PROTECTION

By providing a dedicated passage with integrated kick boards and handrails, we protect products from contamination and keep personnel away from moving parts

SITE INTEGRATION

Using 3D site scanning, we engineer crossovers to fit exactly where you need them, whether you require U-shaped, Z-shaped, or direct-access configurations, we have you covered.

Why Tadweld

Shaped by Experience.
Focused on the Future.

Tadweld combines decades of fabrication expertise with modern engineering standards, delivering reliable structural steel and bespoke metalwork across the UK and Europe, with safety and precision assured.

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Case Studies

We are passionate about being a great place to work, where people can be at their best. As a result, our team really care about the quality of work they produce and we quickly become trusted partners to our clients.

Chris Houston - Managing Director

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Tadweld Brochure

Our brochure covers our design, manufacturing and installation services, our product range and AJAX Safe Access

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Industrial Handrails